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One Piece Flow & U-cells

One-piece flow means products flow form workstation to workstation without waiting and is therefore the most desirabl

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Pull connections - The 3 strategies

A Pull process is a process in which a workstation starts to work on his next order only when there is a fre

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5S in the office

Lean is a culture, a way of thinking, and includes principles and tool that can be applied everywhere: at home, in pr

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First-In-First-Out (FIFO)

The lean strategy focusses on creating flow of products and services in 

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How to create a Performance Management System

This video explains in 7,5 Minutes how a Performance Management system should work.
 

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Value Stream Mapping (VSM)

Value stream mapping is a lean tool that can be used to map processes in detail, based on the both t

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Heijunka

Heijunka is a Japanese Tool, which is used to balance production.

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Lean in a Non-Profit Organization

A motivating example of Lean principles, applied in the Non-Profit sector:

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5x Why example: Jefferson Memorial

This video explains how the ´5x why´ is used to prevent further decay of the Jefferson Memorial.

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Getting Lean in 90 seconds

A short introduction video which explains four Lean Principles: Pull, One-Piece-Flow, Takt and Zero-defects:

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SIPOC

The SIPOC is a visual rendering of Deming´s System Model (Scholtes, 1998), a Model that is used to visualize the comp

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Finding Muri (overburden) in your Process

Muri, or overburden, means that operators or machines are pushed through their natural limits, which leads to problem

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The University of Improvement Skills - Continuous Learning

The University of Improvement Skills is the fourth building in the Fortress of C

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Lean Thinking - J.P.Womack & D.T.Jones (summary)

Lean Thinking is one of the first books written in America where the Term ´Lean´ is used.

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The Production Lay-out

In the Lean Philosophy, the ideal way of organizing a production line is described to be a One Piece Flow, in which p

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Are You to Busy to Improve?

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Dilbert on Lean

Lean has evertything to do with finding the right KPI´s...

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The Fortress of Change

In this series or articles I describe the tools and aspects of cultural change managment should use when facilitating

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The Pull Principle - In Production, the Office & in Life

One of the most important principles in the Lean Philosophy is to try to create a Pull process.

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The Gate of Purpose - Hoshin Kanri

The Gate of Purpose is positioned at the entrance of the Fortress of Change 

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The Lean Manager - F.Ballé & M.Ballé (summary)

In ‘The Lean Manager’,  Ballé & Ballé distinguish two different management styles: Traditional management (manage

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Toyota Kata - M. Rother (summary)

“Toyota Kata” by Mike Rother (2010) distinguishes itself from other books on the Toyota Production System in the way

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The Toyota 3M model: Muda, Mura, Muri

Toyota has developed its production system around eliminating three enemies of Lean: Muda (waste), <

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Finding Muda (waste) in your Process

Muda is the Japanese word for waste and includes non value adding activities that prevent flow and lead to longer lea

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Finding Mura (variation) in your Process

The Toyota Production System is a system built around minimizing three factors influencing a process: 

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5S in Practice - An Introduction

5S is a very simple lean tool that, when implemented well, directly impacts productivity.

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Daily Management Boards

Team boards are used for communication within shifts, between shifts and between different departments.

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Autonomous Maintenance

Total Productive Maintenance (TPM) is on itself an approach for continuous improvement, which roughly describes the i

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The Market of Methods - Design your own Lean Roadmap

To encourage employees to work together in improving business processes bottom-up, tools need to be introduced to fac

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The Goal - E.M.Goldratt (summary)

In his book ´The goal´, Eliyahu Goldratt describes a new method to optimize production environments: the Theory o

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Learning to See - M.Rother & J.Shook (summary)

Learning to See, written by Mike Rother and John Shook, is the book to read for Val

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